Stainless steel
1. Excellent corrosion resistance
Stainless steel contains alloying elements such as chromium and nickel, which form a dense oxide film (passive film) that can effectively resist erosion from corrosive substances such as air, water, acids, alkalis, and salts. Whether in humid bathrooms, factory workshops with chemical liquids, or outdoor open environments, it can maintain stable performance for a long time, is not easy to rust or be damaged by corrosion, and has a much longer service life than cover plates made of ordinary carbon steel, cast iron and other materials.
2. Extremely high strength and durability
Stainless steel itself has high tensile strength and hardness. After processing and forming, the cover plate structure is stable and can withstand large loads (such as vehicle rolling, frequent pedestrian treading, etc.). Even with long-term use, it is not prone to deformation, fracture and other problems, reducing the frequency of maintenance and replacement, and lowering the later maintenance cost.
3. Hygienic and easy to clean
The surface of stainless steel is smooth and flat, not easy to absorb dust, oil stains and bacteria, and does not breed mold. For daily cleaning, simply wipe with clean water or ordinary cleaning agents to quickly restore a clean state. This feature makes it particularly suitable for places with high hygiene requirements such as food processing plants, hospitals, kitchens, and bathrooms.
4. Strong aesthetics
The surface of the stainless steel cover plate can be treated with polishing, wire drawing and other processes, presenting a simple and modern metal texture that can integrate with various environmental styles. Whether used as a drainage ditch cover plate, equipment access hole cover plate or decorative cover plate, it can enhance the aesthetics of the overall environment and maintain a good appearance after long-term use.
5. Environmental protection and recyclability
Stainless steel is a 100% recyclable material. It does not produce toxic or harmful substances during production and use, meeting environmental protection requirements. When the cover plate reaches the end of its service life, it can be recycled and reprocessed, reducing resource waste and environmental pollution, and is a green and environmentally friendly material.
6. Wide adaptability
The specifications, sizes and shapes of stainless steel cover plates can be customized according to actual needs, and can adapt to different installation scenarios (such as drainage ditches of different widths, access holes of different sizes, etc.). At the same time, it can withstand high or low temperatures and work normally under extreme climate conditions, with a very wide range of applications.
Polymer Concrete Drainage Ditch
1. High Strength and Toughness, with Strong Load-Bearing Capacity
Ductile iron undergoes spheroidization treatment, making graphite distributed in a spherical form, which greatly improves the mechanical properties of the material:
- High strength: The tensile strength can reach over 420MPa, far exceeding that of gray cast iron (about 150-250MPa) and ordinary concrete. It can withstand long-term rolling of heavy vehicles (such as trucks and buses) and is suitable for heavy-load scenarios like urban main roads and expressways.
- Good toughness: It has excellent impact resistance and ductility. Even if subjected to accidental impacts (such as vehicle collisions due to loss of control), it is not easy to break, reducing potential safety hazards caused by damaged manhole covers.
2. Strong Corrosion Resistance and Long Service Life
- Ductile iron itself contains alloying elements such as chromium and nickel, which have a certain resistance to acid and alkali corrosion in the atmosphere, water, and soil.
- Through surface treatments (such as spraying anti-rust paint, galvanizing, asphalt coating, etc.), its corrosion resistance can be further enhanced, enabling it to adapt to complex environments like humid areas, saline-alkali lands, and industrial zones.
- Under normal use conditions, its service life can reach more than 30 years, much longer than that of concrete manhole covers (about 5-10 years) and plastic manhole covers, reducing the cost of frequent replacement.
3. Better Sealing and Anti-Theft Performance
- Sealing: The ductile iron manhole cover and the frame have high fitting precision and can be designed into "anti-settling" and "anti-noise" structures (such as adding rubber sealing rings), reducing the infiltration of rainwater and debris into the well and avoiding the "clanging" noise when vehicles roll over.
- Anti-theft: The material itself has high value, but anti-theft structures (such as lock connections, hinge-type fixing, and integral casting of the frame and the cover) can effectively prevent theft. In addition, compared with gray cast iron, ductile iron is more difficult to recycle, which indirectly reduces the risk of theft.
4. Stable Dimensions and Convenient Installation and Maintenance
- Ductile iron has good casting performance. The manhole cover has high dimensional accuracy and moderate weight (about 10%-20% lighter than gray cast iron), making it easy to transport and install.
- Later maintenance is simple. If local damage occurs, the manhole cover can be replaced individually without overall renovation of the frame, saving maintenance time and cost.
5. High Cost-Effectiveness and Low Comprehensive Cost
Although the initial purchase cost of ductile iron manhole covers is higher than that of concrete or plastic manhole covers, considering their ultra-long service life, low maintenance rate, and reduced hidden costs such as accident compensation caused by damage, they have higher long-term comprehensive cost-effectiveness. They are especially suitable for municipal engineering with high requirements for safety and durability.
In summary, the comprehensive advantages of ductile iron manhole covers in terms of strength, toughness, corrosion resistance, safety, etc., make them the preferred material in urban infrastructure construction, effectively ensuring road traffic safety and the stable operation of municipal facilities.
Ductile iron manhole cover
1. Better Structural Stability and Durability
- Integrated molding design: The integral drainage trench is usually made of high-strength materials (such as resin concrete, high-density polyethylene HDPE, ductile iron, etc.) through one-time molding with a mold, without splicing gaps, avoiding the structural looseness problem of traditional trenches caused by the splicing of bricks and concrete blocks.
- Excellent impact resistance and compressive capacity: The material itself has high strength, and the overall structure can evenly disperse loads, able to withstand the pressure of vehicle rolling (such as heavy trucks, engineering machinery) and ground subsidence. It is not easy to crack, deform or collapse, with a service life of 20-50 years, much longer than traditional trenches.
- Outstanding corrosion resistance: Materials such as resin concrete and HDPE are resistant to acids, alkalis and chemical corrosion, able to adapt to complex water quality environments such as industrial wastewater and rainwater. They are especially suitable for scenarios like chemical industrial parks and sewage treatment plants, reducing maintenance and replacement costs caused by corrosion.
2. Higher Drainage Efficiency
- Smooth inner wall and excellent hydraulic conditions: The inner wall of the integral drainage trench is finely processed, with high surface smoothness (for example, the roughness coefficient of resin concrete is much lower than that of brickwork or cast-in-place concrete). It has small water flow resistance and is not easy to accumulate debris, enabling rapid discharge of rainwater and sewage and reducing the risk of waterlogging.
- Continuous and unobstructed drainage path: The absence of splicing gaps avoids the reduction in drainage efficiency of traditional trenches caused by interface leakage and blockage, ensuring that water flows smoothly along the trench, which is particularly advantageous in scenarios with strong drainage such as heavy rainstorms.
- Customizable design: The cross-sectional size (such as U-shaped, rectangular, trapezoidal), slope and length can be customized according to drainage needs, adapting to different flow scenarios and flexibly meeting engineering design requirements.
3. Convenient Construction and Shortened Construction Period
- Fast installation: The integral drainage trench is a prefabricated component. After being transported to the site, it can be directly hoisted and spliced (some products adopt socket or buckle connection), without complex on-site procedures such as formwork support, pouring and curing like traditional trenches, greatly reducing construction time. For example, the installation of a 100-meter-long integral drainage trench may take only 1-2 days, while the traditional cast-in-place trench may take 1-2 weeks.
- Low requirements for construction environment: It is not affected by weather (such as continuous installation in rainy days) and does not require a large amount of on-site material stacking, saving construction space. It is especially suitable for projects in narrow spaces or with tight schedules.
- Reduced later adjustment costs: The prefabricated components have precise dimensions, and no repeated repairs are needed after installation, reducing the risk of rework caused by construction errors.
4. Low Maintenance Cost and Good Environmental Protection
- Not easy to block and convenient to clean: The smooth inner wall reduces the adhesion of debris, and some integral drainage trenches can be equipped with accessories such as filter grilles and sand settling tanks, facilitating regular cleaning (such as flushing with a high-pressure water gun), thus reducing the maintenance frequency and labor costs.
- Environmentally friendly materials and strong sustainability: Materials such as resin concrete and HDPE can be recycled, with low carbon emissions during production. Moreover, there is no risk of leakage, avoiding sewage infiltration to pollute soil and groundwater, which meets environmental protection requirements.
- Reduced impact of secondary construction: Due to strong durability, frequent excavation and maintenance are not required during long-term use, reducing interference with traffic, the lives of surrounding residents or industrial production.
5. Both Adaptability and Aesthetics
- Adapt to complex terrains: Special-shaped parts (such as elbows, tees) can be customized according to the on-site slope and turning angle, flexibly adapting to terrains with height differences and corners, ensuring the continuity of the drainage system.
- Improve the aesthetics of the site: The surface can be anti-slip and colored (such as consistent with the ground color), or matched with invisible grilles to integrate with the surrounding environment. It is especially suitable for scenarios with high aesthetic requirements such as landscape projects and commercial squares, avoiding the roughness of exposed traditional trenches.
Summary
Integral drainage trenches, with advantages such as high strength, high drainage efficiency, fast construction, low maintenance, environmental protection and durability, may have a higher initial purchase cost than traditional trenches. However, from the perspective of the whole life cycle (design - construction - use - maintenance), the comprehensive cost is lower, making them the preferred solution for the upgrading of drainage systems in modern engineering.